Casting (metalworking), Casting
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Casting (metalworking), Casting
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process. Casting materials are usually metals or various time setting materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods. Heavy equipment like machine tool beds, ships' propellers, etc. can be cast easily in the required size, rather than fabricating by joining several small pieces. Casting is a 7,000-year-old process. The oldest surviving casting is a copper frog from 3200 BC. History Throughout history, metal casting has been used to make tools, weapons, and religious objects. Metal casting history and developmen ...
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Cast Iron Melting
Cast may refer to: Music * Cast (band), an English alternative rock band * Cast (Mexican band), a progressive Mexican rock band * The Cast, a Scottish musical duo: Mairi Campbell and Dave Francis * ''Cast'', a 2012 album by Trespassers William * ''Cast'', a 2018 album by KAT-TUN Science and technology * Casting (metalworking) ** Cast iron, a group of iron-carbon alloys * Cast (geology), a cavity formed by decomposition that once were covered by a casing material * Cast, visible piles of mineral-rich organic matter excreted above ground by earthworms * Cast of the eye, a condition in which the eyes do not properly align with each other when looking at an object * Orthopedic cast, a protective shell to hold a limb in place, for example to help in healing broken bones * Cast (computer science), to change the interpretation of a bit pattern from one data type to another in computer programming * Urinary cast, tubules found in urine * Google Cast, a protocol built into the Google Chro ...
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Shang Dynasty
The Shang dynasty (), also known as the Yin dynasty (), was a Chinese royal dynasty that ruled in the Yellow River valley during the second millennium BC, traditionally succeeding the Xia dynasty and followed by the Western Zhou dynasty. The classic account of the Shang comes from texts such as the '' Book of Documents'', '' Bamboo Annals'' and '' Shiji''. Modern scholarship dates the dynasty between the 16th and 11th centuries BC, with more agreement surrounding the end date than beginning date. The Shang dynasty is the earliest dynasty within traditional Chinese history that is firmly supported by archaeological evidence. The archaeological site of Yinxu, near modern-day Anyang, corresponds to the final Shang capital of Yin. Excavations at Yinxu have revealed eleven major royal tombs, the foundations of former palace buildings, and the remains of both animals and humans that were sacrificed in official state rituals. Tens of thousands of bronze, jade, ...
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Energy
Energy () is the physical quantity, quantitative physical property, property that is transferred to a physical body, body or to a physical system, recognizable in the performance of Work (thermodynamics), work and in the form of heat and light. Energy is a Conservation law, conserved quantity—the law of conservation of energy states that energy can be Energy transformation, converted in form, but not created or destroyed. The unit of measurement for energy in the International System of Units (SI) is the joule (J). Forms of energy include the kinetic energy of a moving object, the potential energy stored by an object (for instance due to its position in a Classical field theory, field), the elastic energy stored in a solid object, chemical energy associated with chemical reactions, the radiant energy carried by electromagnetic radiation, the internal energy contained within a thermodynamic system, and rest energy associated with an object's rest mass. These are not mutual ...
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Thermal Stress
In mechanics and thermodynamics, thermal stress is mechanical stress created by any change in temperature Temperature is a physical quantity that quantitatively expresses the attribute of hotness or coldness. Temperature is measurement, measured with a thermometer. It reflects the average kinetic energy of the vibrating and colliding atoms making ... of a material. These stresses can lead to fracturing or plastic deformation depending on the other variables of heating, which include material types and constraints. Temperature gradients, thermal expansion or contraction and thermal shocks are things that can lead to thermal stress. This type of stress is highly dependent on the thermal expansion coefficient which varies from material to material. In general, the greater the temperature change, the higher the level of stress that can occur. Thermal shock can result from a rapid change in temperature, resulting in cracking or shattering. Temperature gradients When a ...
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Solidification
Freezing is a phase transition in which a liquid turns into a solid when its temperature is lowered below its freezing point. For most substances, the melting and freezing points are the same temperature; however, certain substances possess differing solid-liquid transition temperatures. For example, agar displays a Hysteresis#Liquid–solid-phase transitions, hysteresis in its melting point and freezing point. It melts at and solidifies from . Crystallization Most liquids freeze by crystallization, formation of crystal, crystalline solid from the uniform liquid. This is a first-order thermodynamic phase transition, which means that as long as solid and liquid coexist, the temperature of the whole system remains very nearly equal to the melting point due to the slow removal of heat when in contact with air, which is a poor heat conductor. Because of the latent heat of fusion, the freezing is greatly slowed and the temperature will not drop anymore once the freezing starts but ...
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Numerical Analysis
Numerical analysis is the study of algorithms that use numerical approximation (as opposed to symbolic computation, symbolic manipulations) for the problems of mathematical analysis (as distinguished from discrete mathematics). It is the study of numerical methods that attempt to find approximate solutions of problems rather than the exact ones. Numerical analysis finds application in all fields of engineering and the physical sciences, and in the 21st century also the life and social sciences like economics, medicine, business and even the arts. Current growth in computing power has enabled the use of more complex numerical analysis, providing detailed and realistic mathematical models in science and engineering. Examples of numerical analysis include: ordinary differential equations as found in celestial mechanics (predicting the motions of planets, stars and galaxies), numerical linear algebra in data analysis, and stochastic differential equations and Markov chains for simulati ...
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Metal Casting Simulation
Casting process simulation is a computational technique used in industry and metallurgy to model and analyze the Casting, metal-casting process. This technology allows engineers to predict and visualize the flow of molten metal, crystallization patterns, and potential defects in the casting before the start of the actual Industrial processes, production process. By simulating the casting process, manufacturers can optimize Molding (process), mold design, reduce material consumption, and improve the quality of the final product. History The Thermal conduction, theoretical foundations of heat conduction, critically important for casting simulation, were established by JJoseph Fourier, ean-Baptiste Joseph Fourier at the École polytechnique in Paris. His thesis "Analytical Theory of Heat," awarded in 1822, laid the groundwork for all subsequent calculations of heat conduction and heat transfer in solid materials. Additionally, French physicist and engineer Claude-Louis Navier and ...
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Travertine
Travertine ( ) is a form of terrestrial limestone deposited around mineral springs, especially hot springs. It often has a fibrous or concentric appearance and exists in white, tan, cream-colored, and rusty varieties. It is formed by a process of rapid precipitation of calcium carbonate, often at the mouth of a hot spring or in a limestone cave. In the latter, it can form stalactites, stalagmites, and other speleothems. Travertine is frequently used in Italy and elsewhere as a building material. Similar, but softer and extremely porous deposits formed from ambient-temperature water are known as ''tufa''. Definition Travertine is a sedimentary rock formed by the chemical precipitation of calcium carbonate minerals from fresh water, typically in springs, rivers, and lakes; that is, from surface and ground waters. In the broadest sense, travertine includes deposits in both hot and cold springs, including the porous, spongy rock known as tufa, and also the cave features known as ...
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Marble
Marble is a metamorphic rock consisting of carbonate minerals (most commonly calcite (CaCO3) or Dolomite (mineral), dolomite (CaMg(CO3)2) that have recrystallized under the influence of heat and pressure. It has a crystalline texture, and is typically not Foliation (geology), foliated (Layered intrusion, layered), although there are exceptions. In geology, the term ''marble'' refers to metamorphosed limestone, but its use in stonemasonry more broadly encompasses unmetamorphosed limestone. The extraction of marble is performed by quarrying. Marble production is dominated by four countries: China, Italy, India and Spain, which account for almost half of world production of marble and decorative stone. Because of its high hardness and strong wear resistance, and because it will not be deformed by temperature, marble is often used in Marble sculpture, sculpture and construction. Etymology The word "marble" derives from the Ancient Greek (), from (), "crystalline rock, shin ...
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Thermosetting Polymer
In materials science, a thermosetting polymer, often called a thermoset, is a polymer that is obtained by irreversibly hardening (" curing") a soft solid or viscous liquid prepolymer (resin). Curing is induced by heat or suitable radiation and may be promoted by high pressure or mixing with a catalyst. Heat is not necessarily applied externally, and is often generated by the reaction of the resin with a curing agent (''catalyst'', '' hardener''). Curing results in chemical reactions that create extensive cross-linking between polymer chains to produce an infusible and insoluble polymer network. The starting material for making thermosets is usually malleable or liquid prior to curing, and is often designed to be molded into the final shape. It may also be used as an adhesive. Once hardened, a thermoset cannot be melted for reshaping, in contrast to thermoplastic polymers which are commonly produced and distributed in the form of pellets, and shaped into the final product form ...
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Polyester
Polyester is a category of polymers that contain one or two ester linkages in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include some naturally occurring chemicals, such as those found in plants and insects. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. Synthetic polyesters are used extensively in clothing. Polyester fibers are sometimes spun together with natural fibers to produce a cloth with blended properties. Cotton-polyester blends can be strong, wrinkle- and tear-resistant, and reduce shrinking. Synthetic fibers using polyester have high water, wind, and environmental resistance compared to plant-derived fibers. They are less Fireproofing, fire-resistant and can melt when ignited. Liquid crystalline polyesters are among the first industrially used liquid crystal polymers. They are used for their mechanical propert ...
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